Vicky VL-2: The Ideal Solution for Effortless Door Management

Automating lifting, simplifying production:

The Vicky is an automated solution for loading and unloading doors, which can be positioned upstream or downstream of your production line. Thanks to its 2-axis servo motor system, it offers precise, fast, and secure door positioning.

Compatible with all EuGenie equipment, the Vicky improves the fluidity of your operations while guaranteeing safe handling thanks to its suction cup lifting system and photoelectric protection (optional).

Main characteristics:

  • Precision and speed: The 2-axis servo motor control allows for a complete cycle of 50 seconds, optimizing productivity and fluidity on the line.
  • Suction cup lifting system: Two foam cushioned suction cups ensure smooth and safe lifting of doors, even after machining.
  • Robust load capacity: Lifts door up to 240 lb and stacks up to 50″ (127 cm) in height – perfect for batches of doors and panels.
  • Flexible configuration: Available in mirror version (left/right) and front/rear loading to suit your workshop layout.

Three configurations available:

The Vicky adapts to different production needs with three distinct models:

  • VL-1: Standard model for a single station, combining performance and reliability.
  • VL-2: Dual-station version to manage two door positions simultaneously. Double the productivity without compromising space.
  • VC-1: Chain model, specially designed for spaces with limited height.
  • Optimized productivity: Fast 50 seconds cycle for uninterrupted handling.
  • Gentle handling: Lifting system designed to prevent damage or scratches.
  • Smart security: Protected by photoelectric barriers and mesh doors (optional).
  • Connected interface: Import of .CSV files, optional barcode reader, simple and intuitive interface.
  • Seamless integration: Compatible with the entire EuGenie range, for complete line automation.

Dimensions:

  • Height: 14′ 7″ (4.45 m)
  • Length: 13′ (3.96 m)
  • Width: 11′ 2″ (3.4 m)
  • Footprint: 174 ft² (16.15 m²)
  • Weight: 4,040 lb (1,832 kg)

Door capacity:

  • Door width: 9″ to 48″ (22.86 cm to 121.92 cm)
  • Door height: 12″ to 96″ (30.48 cm to 243.84 cm)
  • Door stack height: 50″ (127 cm)
VL-2 Frequently Asked Questions
Quick answers about the Vicky VL-2 dual-station vertical door loader, its automated door handling capabilities, vacuum lifting system, dual-position workflow, barcode integration, line configurations, and installation requirements.
What is the Vicky VL-2? The Vicky VL-2 is a dual-station vertical door loader designed to automate and centralize door loading, unloading, and transfer around a production line. Its two door positions support flexible handling of incoming doors, completed doors, or both from one central station.
What is the difference between the VL-2 and a single-station door loader? The VL-2 provides two door handling positions instead of one. This dual-station configuration gives manufacturers greater flexibility to feed doors into production, receive completed doors, or manage loading and unloading from one centralized automated door handling system.
What door handling operations can the VL-2 automate? The VL-2 can automate pallet pickup, door loading, unloading, and transfer between production stations. It can be configured for infeed, outfeed, or both depending on the production workflow and line layout.
What types of doors can the VL-2 handle? The VL-2 is designed to handle flush doors, panel doors, doors with cutouts, and sidelights. Final compatibility should be confirmed based on the customer’s door construction, dimensions, surface characteristics, and production requirements.
What door sizes can the VL-2 handle? The VL-2 supports doors up to 96 inches long, from 9 3/4 to 48 inches wide, with stack heights up to 50 inches. Final capacity should be validated with Eugenie based on the customer’s doors, pallet configuration, and application.
How does the VL-2 protect doors during automated handling? The VL-2 uses a vacuum lifting system with suction cups and foam-padded pickup surfaces to help reduce marks, scratches, and dents while doors are lifted and transferred through the production process.
How does the VL-2 dual-station system improve production flow? The VL-2 uses two feeding positions to support flexible pickup and unloading. One station can support incoming production while the second can receive completed doors, helping centralize material handling and maintain a more consistent production flow.
How fast can the VL-2 handle doors? The VL-2 precision pickup system measures doors, adapts the pickup height, and is designed for cycles under 60 seconds. Actual cycle time depends on door dimensions, pallet arrangement, production line configuration, and transfer requirements.
Does the VL-2 support barcode or ERP integration? Yes. The VL-2 supports ERP and barcode integration for a connected production workflow. Doors can be scanned at the HMI or identified by the picker station as they are lifted from the pallet, allowing the correct workflow information to be sent to downstream equipment.
Can the VL-2 integrate with an automated door production line? Yes. The VL-2 supports line-to-line communication and can be configured for infeed, outfeed, or combined handling. Left or right mirror configurations and front or rear loading setups allow the system to adapt to different automated door production layouts.
What safety features are included on the VL-2? The VL-2 includes interlocked guarding, photoelectric protection, emergency stop systems, and secure conveyor access to help support safer automated door handling and production line operation.
Does Eugenie provide production line integration support for the VL-2? Yes. Eugenie provides hands-on expertise from equipment layout and commissioning through support, optimization, and future production growth, helping manufacturers integrate automated door handling into reliable and scalable production lines.
What are the machine requirements? The VL-2 requires 480 V three-phase electrical power, an Internet connection, and 100 PSI at 15 CFM of compressed air. Final installation requirements should be confirmed with Eugenie based on the production line layout and handling configuration.
What is the footprint of the VL-2? The VL-2 measures approximately 15 feet 10 inches long, 13 feet 9 inches wide, and 14 feet 6 inches high, with a listed footprint of 218 square feet. Final layout requirements should be reviewed with Eugenie before installation.

Conclusion

The Vicky VL-1, VL-2, and VC-1 models are designed to meet the various needs of manufacturing workshops. Easy to integrate, they ensure a smooth management of the production flow while providing optimal safety for the operator.

Ready to optimize the lifting of your doors with the Vicky?

The Vicky simplifies door loading and unloading while offering speed, safety, and precision. Automate intelligently and improve the productivity of your workshop.

 

To find out more about the Vicky and how it can improve your processes, request a free consultation or download the full brochure!

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