Kathy KS-S: High Productivity, Ultimate Precision

The Kathy KS-S is a new-generation 7-axis CNC specially designed for machining exterior doors. Equipped with two tool heads operating simultaneously, it offers exceptional performance while maintaining unrivalled cutting precision.

Capable of processing a wide variety of materials (steel, fibreglass, wood, and composites), it is perfectly suited to the needs of the most demanding manufacturers. Its secure design, user-friendly interface, and intelligent tool-changing system make the Kathy KS-S a true pillar of industrial performance.

Main characteristics:

  • Ultra-fast machining
    Thanks to its two independent tool heads, the Kathy KS-S drastically reduces cycle times. It’s our fastest CNC for exterior doors.
  • Intuitive & connected interface
    Easy-to-use digital interface, compatible with .CSV production lists. A barcode or QR code reader can be added for even smoother management.
  • Multi-materials
    Performs well on steel, fibreglass, wood, and composites. Each cut is clean, precise, and perfectly finished.
  • Robust structure = stable precision
    Thanks to its weight of 9,150 lb, the machine offers optimal stability and minimizes vibration, ensuring exceptional consistency.
  • Automatic tool change
    The machine detects the type of door and automatically adjusts its tools, eliminating manual interruptions and optimizing your production flow.
  • Easy maintenance
    Quick access to internal components = simplified maintenance, less downtime.
  • Integrated diagnostics
    The system automatically detects anomalies and warns the operator before any impact on production.
  • Maximum safety
    Fully enclosed and ergonomic design, ensuring operator protection.

Dimensions:

  • Height: 6′ 6″ (1.98 m)
  • Length: 13′ 5″ (4.09 m)
  • Width: 10′ (3.05 m)
  • Footprint: 147 ft² (13.7 m²)
  • Weight: 9,150 lb (4,150 kg)

Processing capacity:

  • Door width: 9 3/4″ to 42″ (24.8 cm to 106.7 cm)
  • Maximum door height: 96″ (243.8 cm)
  • Maximum door thickness: 1 3/8″ to 1 3/4″ (3.5 cm to 4.4 cm)
  • Maximum steel thickness: 18ga to 26ga
KS-S Frequently Asked Questions
Quick answers about the Kathy KS-S high-speed door CNC, its automated door machining capabilities, materials, surface and edge operations, integration options, and production requirements.
What is the Kathy KS-S? The Kathy KS-S is a high-speed door CNC machining center designed to automate door machining with fast, repeatable CNC control. It combines surface and edge machining, automatic width adjustment, and a connected production workflow.
What door machining operations can the KS-S perform? The KS-S supports glass cutouts and specialty shapes, edge bore and edge pocket machining, flush bolts, multipoint grooves, and preparation for hardware, hinges, and mortise locks.
Can the KS-S machine both the surface and edge of a door? Yes. The KS-S uses two independent machining heads to perform surface and edge operations, helping support faster and more flexible automated door production.
What materials can the KS-S machine? The KS-S supports wood, PVC, composite, steel, and aluminum doors. Final compatibility should be confirmed based on the customer’s door construction, tooling, and production requirements.
What door sizes can the KS-S process? The KS-S supports doors up to 96 inches high, from 9 7/8 to 41 3/4 inches wide, and from 1 3/8 to 1 3/4 inches thick. Final capacity should be validated with Eugenie based on the customer’s door specifications and application.
How does the KS-S support automated door production? The KS-S can be configured with infeed and outfeed automation for same-side or pass-through production flow. This flexibility helps the machine adapt to different production layouts and automated door manufacturing requirements.
Does the KS-S support barcode or ERP integration? Yes. The KS-S supports ERP and barcode integration to help streamline production workflow, reduce manual entry, and improve production control.
How does the KS-S improve machining precision and repeatability? The KS-S uses automatic width adjustment, door tightening, hard stoppers, and part references to help position doors accurately for repeatable CNC machining.
What tooling options are available on the KS-S? The KS-S includes a 4-space tool changer and configurable tooling to support a wide range of door machining applications, including cutouts, edge machining, hardware preparation, and specialty operations.
How does the KS-S help maintain a cleaner machining area? The KS-S uses air blower support and a waste conveyor to help maintain a cleaner machining area and cleaner door exit. Its enclosed design also helps control cutout waste during production.
Does Eugenie provide remote support for the KS-S? Yes. Eugenie provides remote diagnostics, HMI monitoring, and real-time support to help keep production operational. Support can also include equipment layout, commissioning, optimization, and planning for future production growth.
What are the machine requirements? The KS-S requires 480 V three-phase electrical power, an Internet connection, and 100 PSI at 20 CFM of compressed air. Final installation requirements should be confirmed with Eugenie based on the machine layout and production needs.
What is the footprint of the KS-S? The KS-S measures approximately 13 feet 7 inches long, 10 feet 1 inch wide, and 6 feet 6 inches high, with a listed footprint of 137 square feet. Final layout requirements should be reviewed with Eugenie before installation.

Conclusion

The Kathy KS-S represents a major technological advancement in the machining of exterior doors. Designed to meet growing demands for speed, precision, and safety, it integrates perfectly into a modern production environment.

Thanks to its double-head machining, automatic tool change, and compatibility with digital tools such as barcode readers, it not only increases the pace but also reduces errors and production downtime.

Reliable, high-performing, and scalable, the Kathy KS-S is a solution designed for today and ready for the challenges of tomorrow. It is the ideal tool for manufacturers who want to increase productivity without compromising on quality.

Ready to optimize your production?

The Kathy KS-S has been designed to revolutionize the way you produce, with a rare combination of performance, safety, and precision. It integrates perfectly into a modern and demanding production environment.

To find out more about the Kathy KS-S and how it can improve your processes, request a free consultation or download the full brochure!

Related Products

Door edge machining centers